A stacker conveyor is a specialized type of conveyor designed to stockpile bulk materials efficiently. The system typically consists of a long, movable belt that transports materials in elevation from one location to another, forming an organized stockpile at the endpoint.
Stacker conveyors can move a wide range of bulk materials, including:
Materials get loaded onto the stacker conveyor belt. A motor and system of pulleys and gears move the belt in a continuous loop up to the top of the conveyor system. As the materials reach the endpoint, they get discharged onto a stockpile. Operators can adjust the height and angle of the conveyor to create precise, organized piles of material.
BENEFITS OF STACKER CONVEYOR SYSTEMS
Customized stacker conveyor systems offer a wide range of benefits, such as:
Flexibility—With options for portable models as well as above-ground and underground applications, stacker conveyors adapt to different environments and project requirements.
Enhanced productivity—Stacker conveyors minimize labor requirements and increase productivity by automating material transportation and stockpiling.
Optimized storage space—The adjustable angle and height enable precise stacking and maximizing of storage space by creating uniform stockpiles.
Reduced material handling—Stacker conveyors efficiently transfer and organize materials into well-structured piles and minimize the need for double handling.
Improved safety—Automating the transport of materials also reduces the risk of accidents and worksite injuries.
Cost-effective—Stacker conveyor systems help to lower operational costs by reducing labor needs, streamlining processes, and minimizing equipment maintenance.
TYPES OF STACKER CONVEYORS
There’s no such thing as “one size fits all” when it comes to efficiently transporting material. Different mining operations have different needs, which is why we offer three main types of stacker conveyors for sale:
FIXED STACKER
This type of stacker conveyor is fixed in place and can only create one stockpile at a time. However, you can physically move the whole unit to another location.
TELESCOPIC STACKER
The stacker can extend the conveyor system to create a taller stockpile or move the dump point.
RADIAL STACKER
A radial stacker moves left to right in a radius and it can create as many piles as you need due to its rotational capability. We can also build one with an electric tram so the tires can rotate 90 degrees to pivot.
AUTOMATED OPTIONS
You can opt for several different automated and manual options to enhance your stacker conveyor such as programmable logic controllers (PLCs), sensors and remote monitoring functionality.
STACKER CONVEYOR COMPONENTS
Our stacker conveyors consist of a wide range of components, including:
A fabricated truss is the main head-to-tail structure and supports the material, snow, wind, and other engineering loads
Above the tail, there is usually a hopper to contain the material
The skirting at the tail section and the undercarriage of the truss are guarded with wire mesh so the material does not fall through and hit someone or something
Radial axle with tires
There can be a catwalk on one or both sides of the conveyor
West River stacker conveyors come in many different material options and design features, including:
Galvanized (most popular)
Stainless steel prevents corrosion (most popular)
Mild (regular) Steel (painted)
Aluminum
Load hoppers and feed hoppers tie into the stacker conveyors and provide trucks with an easy way to dump onto the stacker. The hopper is a big trough and meters the material that flows onto the stacker so that the system does not get overwhelmed. A belt feeder, bobcat, or transfer chute can load the stacker, which can work in conjunction with an overland conveyor system.
Our engineers will select the optimal belts, drives, and other components to suit the material you’re conveying. They’ll also configure the belt width, speed, and stacker length to ensure optimal performance. We pay particular attention to minimizing dust impacting moving parts and prefer to use troughed belts for maximum load capacity.
With over 40 years of experience, West River Conveyors is committed to understanding your needs and providing high-performance, long-lasting solutions. Our dedicated team, superior products, and exceptional service set us apart from the competition. Click below to learn more.
“I would like to express my appreciation and gratitude for the exceptional support provided by Russ during a recent troubleshooting effort. His availability, technical expertise, and proactive approach were instrumental in resolving the issues efficiently and effectively. Russ’s dedication to fostering and maintaining strong, long lasting professional relationships surpasses the typical sales mentality I have grown used to dealing with elsewhere. His commitment to his customers and consistent follow through has built a foundation of trust that I professionally continue to rely on. Having someone so dependable and relationship focused adds tremendous value, and it speaks volumes about the culture and professionalism of West River as a whole. Please extend my appreciation to Russ for his outstanding work and continued partnership.”
– Regina Tuberville, Sr. Mine Engineer
“I have had excellent success with everything I have purchased from West River. The service is great! I have called after hours and received the same top-notch service. The pulleys that I bought have been top-quality and are doing very well. I recently had some alignment work done on our slope belt, with the same high quality workmanship. I would recommend West River to anyone needing gearboxes, pulleys, alignment, or other conveyor components.”
– Steve Bjork, Preparation Plant Maintenance Chief
“West River is a friend to the mining industry, supplying quality components at a competitive price!”
– Barry Tackett, Operations Manager, Mountain Aggregates
“From the beginning, we wanted to standardize our conveyor equipment. We knew we wanted to minimize the number of spare parts and pulleys. This has been the only time in my career I’ve been able to accomplish this task. The good relationship that we’ve developed with West River is attributed to the genuinely good people that run the company. In my experience, many vendors are primarily interested in maximizing their profit margin but I truly believe the team at West River has the best interest of the customer at heart.”
– Brad Rigsby, General Manager, Black Panther Mining
“West River’s conveyor systems have given us a great level of reliability. In the years that we have been using them as our supplier, we have not had a single breakdown, no quality issues, and no under-design problems. West River’s dedication to excellence in customer service is exceptional. All phone calls and emails are replied to in a timely manner and deadlines are always met even when they may seem unachievable.”
– Coley Burgess, Mine Engineer, Mosaic Company
EXPLORE MORE CONVEYOR SYSTEMS
OVERLAND (SURFACE) CONVEYOR SYSTEMS
Move high volumes of bulk material over long surface distances and challenging terrain, providing a purpose-built alternative to truck haulage.
Engineered for confined, demanding mine environments, combining flexible configurations with heavy-duty components to move material safely through long runs and uphill hauls.
Use wheeled or skid-mounted, adjustable configurations to reach temporary or space-constrained areas without the cost and commitment of fixed conveying infrastructure.
Offer a lower-cost alternative to new equipment, with customizable or ready-made configurations designed for compatibility with systems already in service.
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